Научная статья на тему 'PH值对GCR15表面化学镀NI-P-AL2O3复合涂层性能的影响'

PH值对GCR15表面化学镀NI-P-AL2O3复合涂层性能的影响 Текст научной статьи по специальности «Технологии материалов»

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Ключевые слова
纳米复合涂层 / 化学沉积 / 硬度

Аннотация научной статьи по технологиям материалов, автор научной работы — 肖陟, 杨晋宇, 胡泽馗, 郑权, 梅顺齐

GCr15 为高碳轴承钢, 可通过化学镀 Al2O3 增加综合性能. Al2O3 颗粒作为分散相, 加入 Ni-P 涂层基体中会影响涂层组分, 厚度和硬度等因素. 本研究通过化学处理, 改变 PH 值, 表面活性剂浓度及种类确定 Al2O3 反应的最适条件, 后将 1, 2, 3, 4g/L 的 Al2O3 沉积在 GCr15 钢块的 Ni-P 涂层中, 以确定 Al2O3 浓度对镀层硬度的影响. 通过光学显微镜, 观察镀层厚度及表面形态; 通过能量色散 X 射线光谱仪 (EDX) 确定了镀层中 Al 元素相对含量; 通过硬度计测出平均硬度. 结果表明, PH 为 4.4, 活性剂选择阴离子型活性剂 (十二烷硫酸钠) 为 Al2O3 的最适反应条件, 伴随 Al2O3 的含量增加, 镀层硬度及 Al2O3 在镀层中的含量呈现先增加再减小的正态分布, 并在 2g/L Al2O3 时达到最大值.

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EFFECT OF PH VALUE ON PROPERTIES OF ELECTROLESS NI-P-AL2O3 COMPOSITE COATING ON GCR15 SURFACE

GCr15 is a high carbon bearing steel, which increases its comprehensive performance by electroless plating. Al2O3 particles are added to the Ni-P coating matrix as a dispersion PHase and affect factors such as coating composition, thickness and hardness. In this study, the optimal conditions for Al2O3 reaction were determined by changing the PH value, surfactant concentration and type, and then 1, 2, 3, 4g/L of Al2O3 was deposited in the Ni-P coating of GCr15 steel block to determine the influence of Al2O3 concentration on the hardness of the coating. Through the optical microscope, the thickness and surface morPHology of the coating are observed; The relative content of Al in the coating was determined by an energy dispersive X-ray spectrometer (EDX); The average hardness is measured by a hardness tester. The results show that the PH is 4.4, and the active agent selects the anionic active agent (sodium laudine sulfate) as the optimal reaction condition for Al2O3, and with the increase of Al2O3 content, the coating hardness and the content of Al2O3 in the coating show a normal distribution of first increasing and then decreasing, and reach the maximum value at 2g/L Al2O3.

Текст научной работы на тему «PH值对GCR15表面化学镀NI-P-AL2O3复合涂层性能的影响»

For citation-. Xiao Zhi, Yang Jinyu, Hu Zekui, Zheng Quan, Mei Shunqi, Burial Lygdenov. Effect of PH value on properties of electroless Ni-P-Al2O3 composite coating on GCr15 surface //

URL. http-//rectors.altstu.ru/ru/periodical/archiv/2022/2/articles/2_7.pdf EDN. https://elibrary.ru/cavtmp

УДК 669

PH GCr15 Ni-P-Al2O3 Ä^&MttffiW»^

Effect of PH value on properties of electroless

Ni-P-Al2O3 composite coating on GCr15 surface

Xiao Zhi1, Yang Jinyu1, Hu Zekui1, Zheng Quan1'2, Mei Shunqi1, Burial Lygdenov1'3

1 Hubei Digital Textile Equipment Key Laboratory, School of Mechanical Engineering and Automation, Wuhan Textile University, Wuhan, 430073, China;

2 Polzunov Altai State Technical University, Barnaul 656038, Russia;

3 East-Siberian State University of Technology and Management, Ulan-Ude, 670013, Russia E-mail: [email protected], [email protected]

gßß1, MW^1, mm1, MM1,2, mmx1, Burial Lygdenov13

1 «ifg^gsmm 430073;

2 m^m, EfcMfc 656038;

3 m^m, 670013

E-mail: [email protected], [email protected]

0

GCr15 ^nrnmmn, mm^&M, M

rn^rn, m^W^^. m^fi NÍ-P

MM, S^^f» NÍ-P m^ GCr15 GCr15 w

Ñ., ^«^tt, i^MfÄft^tt«^ [2]. Zhang J. et al. [3] í NÍ-Cu ^^M,

aa^^m^, mn^ wu m La

tt^Mmm^. Shen G.et al. [4] AÍ2Ü3,

imrnrnmA NÍ-P m^mwn^wM^^m-^^^mttm, ^

^m^mrnrnmm, «^tt, mmmm AI2Ü3 ^

imrn, TÍÜ2, Ceü2, SÍC m [5], , rnmtt ; mmrnrn

PTFE, MoS2, ^Mí]í#tt [6]. Apachitei I. et al. [7] № SiC

^A NÍ-P «^tt. He Y. et al. [8] № MoS2 ^A NÍ-P &

M, ^mmmmmm^mmim,

It*, IM, ^x^M^tM, 90oc

да- (Al) [9]. rnrn^ Ni-P ж

ш, шшшж^шт^тйшш, шж, ШЖ PH Ш, 1 шшжш

^ШгШШШ, Ш GCr15 15mm* 10mm*5mm, Ш 180, 320, 600,

800, 1000 ШШШШШ Ш 2.5pm, 0.5^m ШМ

м-, 80°с тж^ш 10min, ^дал^х ФЖ

30s. 15min, ^лтхлш

ж, ъж^мтшш 30s. 20% тшшшжшш 90s, ^шъж&ш

ятт 30s, ±шлшж*.

[10], жжтш®, шшш, ^ш, нт^ш,

ШШтШИШШЛ'Ш^, 450mL. PH % (4.2, 4.4, 4.6, 4.8, 5.0)

Ш&^ШШЖ PH.

Table 1. Test preconditions

PH T (°С) ЙИ (min) (r/min)

4.2-5.0 90 90 150 SDS

90oc, iM PH M 4.4, mm^m.%

+ 10min, mnm^WM^M 50mL, 30min [11], MnAfBf^^Mt, ff 90min,

ffl edx [12], 1,

2. mmmmrnu

^ 2.

ph=6

Table 2.

Percentage of each component of the sample under PH=6

PH Al Ni P Fe

4.6 1.52 90.94 7.21 0.32

т

Ш 1. edx ^^^

Fig. 1. EDX payload stage

Ш HV-1000 [13],

Ш 3, -¿^ЙАЙФШ, ^ТОШ.

Fig. 3. Hardness test

КМШШШМЙ OLYMPUS DSX510 [14], Ш 4,

L

Ш 5. шмш Fig. 5. Coating thickness

3 ^te

Ф^ЯШ Ni-p-Ai2O3 PH Ш, Ж PH х^шм^лжш

# ph 4.2-5.0 ш

ш 4. шшшш Fig. 4. Surface morphology

М+^ЙШ PH ШМ^^Й^ЖЁ, 4,4

Шш^ЙШЙ^ШЙШЙ^ШШЭД^. PH ^ 4.3

^ PH 4.9 Bt, ШЙШ^&Ш

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[11] Ш, » 2Ш. Ni-P-Al2O3 Х^М^ЖМЁ^ЩЯХЙЖШ [J]. Ш, 2018,13(1)r1-8.

[12] х#ш, ш^х, ш^, i^x®, шм. -тштемх^шш^шш

[P]. CN114941135A,2022-08-26.

[13] ^Жй. + [P]. CN111020540B,2022-04-01.

References

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[3] Zhang J., Lei J., Gu Z., et al. Effect of WC-12Co content on wear and electrochemical corrosion properties of Ni-Cu/WC-12Co composite coatings deposited by laser cladding[J]. Surface and Coatings Technology, 2020, 393. 125807.

[4] Shen G., Zhang L., Gu Z., et al. Zinc aluminum-layered double hydroxide (LDH)-graPHene oxide (GO) lubricating and corrosion-resistant composite coating on the surface of magnesium alloy[J]. Surface and Coatings Technology, 2022, 437. 128354.

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[6] Alirezaei S., Monirvaghefi S.M., Salehi M, et al. Wear behavior of Ni-P and Ni-P-Al2O3 electroless coatings [J]. Wear, 2007, 262(7-8): 978-985.

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[8] He Y., Wang S.C., Walsh F.C., et al. Self-lubricating Ni-P-MoS2 composite coatings [J]. Surface and Coatings Technology, 2016, 307: 926-934.

[9] Kendig M., Scully J. Basic aspects of electrochemical impedance application for the life prediction of organic coatings on metals [J]. Corrosion, 1990, 46(1): 22-29.

[10] Novak M., Vojtech D., Vitu T. Influence of heat treatment on tribological properties of electroless Ni-P and Ni-P-AhO3 coatings on Al-Si casting alloy [J]. Applied Surface Science, 2010, 256(9): 2956-2960.

[11] Hu R., Su Y., Liu Y., et al. Deposition process and properties of electroless Ni-P-AhO3 composite coatings on magnesium alloy [J]. Nanoscale research letters, 2018, 13(1): 1-8.

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